The main components of our cage system are made of hot-dip galvanized sheet and wire materials. The construction of our cages and the galvanized sheets and wires used in the cage compartments have ISO 9001 certificate and the surface coatings of the sheets and wires used have high standards.
Upon the enactment of the law which stipulates the use of enriched cages, this model of cage can be turned to enriched cage by removing some parts simply and easily then adding some components stipulated by the law.
The cage system is designed in a way that the cage shall not get affected from the ground movements. There is one cage leg in every 60 cm and these legs are strengthened with the shoes placed under these legs.
The compartment has size of 1200 x 625 mm. The side walls are made of galvanized wires. Thus, more homogenous and more productive ventilation is ensured. Thanks to the suitably inclined bottom wires, the eggs easily easily reach the egg canal and the rate of breaks and dirt that may occur on the eggs are reduced to minimum levels.
Automatic Egg Collection System
There is a lift system that reaches every floor by means of moving upwards and downwards. The automatic egg collection system is manufactured from galvanized sheet and wire materials by GURES TECHNOLOGY.
The egg conveyor is manufactured from aluminum frame by GURES TECHNOLOGY and is equipped with electrostatic-plastic coated furnace, dyed chain and bar and a lift having a reducer. The egg belts that transfer the eggs and their connectors are made of plastic. These belts are antistatic and do not maintain dust on them. The egg belts that extend along cages and make a turn are moved with the egg collecting heads. Egg belts and the bottom wire are designed so as not to allow for the knocking of the eggs against each other.
By means of the upwards and downwards movement of the lift-conveyor system, the eggs on each floor are transferred from the egg belts to the egg carriage conveyor. Thus, the eggs are collected with minimum energy consumption. There are plastic inter-space components placed on passages in order to prevent the eggs from being damaged while they are transferred to the conveyor from the fabric belts.
Since it is possible for the system to turn 90 degrees + 90 degrees of curve, the eggs are prevented from breaks without the need of any transfer and they can be suitable mounted to the egg collection and classification machines.
There are special brushes placed at the end of each row in order to keep the egg belts clean.
The engine power of conveyor is 0,75 HP, belt’s is 0,75 HP, and the lift’s is 0,75 HP.
The feeding system with carriage is full-automatic and made of hot-dip galvanized sheet and painted steel sheets. Thanks to the specially designed feed distribution apparatuses, the feed is distributed hygienically, homogenously and equally. The losses of feed are decreased to minimum amounts. Thanks to 4 level adjustment, the feed can be distributed in the desired level.
The feed is preserved in the silos having a conic bottom and 6 legs placed out of the cages. The feed in the carriage feeding system is distributed automatically to the food carriages by means of spirals that go through the pipes of 125 mm. The feed carriages are moved by means of electrical engines of 0,75 HP and steel ropes on the rails over the cages.
The feeders are specially designed for equally distributing the feed to each floor of the layer cage and preventing the feed spillage out of the feeder. By using this system, waste of feed is minimized and the layers are offered fresh feeds. In addition, it is not possible for the layer to pick out the feed thus the layer consume all of the feed distributed.
There are four nipples for two compartments over the PVC pipes going in front of the cage from one end to the other, between the cages and drip-holder in the shape “V” under the watering pipes.
In each tier and line, there is a water reservoir. The water coming from the water supply is sent to the watering pipes under the optimum pressure by means of water reservoirs.
Manure Belt System
By means of manure belt movement engines with 1 HP reducer and 1 mm Polypropylene (PP) Manure belts, which provide for perfect cleaning of the manure and it is placed in every cage line and under all floors and it extends along the cage, the manure is swept and cleaned.
This strong and rigid structure operates without a problem even in the very long cages. By means of the cylinders and scrapers on every floor, the manure that is transferred to the horizontal disposal conveyor at the end of the cage is taken out of the cage from here to the vertical manure disposal conveyor. Manure transfer conveyors are composed of rubber bands of 6 mm with cord fabric operating on fixed pipes and construction made of galvanized sheet and back and front cylinders and an engine with reducer of 1.5 HP.